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So You Want to Start a Pirate Radio Station
We do not have any radio engineers here at Radio Mutiny, but we do have a fully functioning microbroadcasting station. Lots of people have been asking us how to get started, so I have writen this quick description of our basic set up. Keep in mind that our station is by no means the best set up available: it is the best thing that our group of fairly ordinary folks have managed to assemble over the course of a year and a half of confused accumulation.

(authors note)I wrote this about a year and a half ago, and some things have changed. I have not fully rewritten this cause I do not have time, but will write a new one within a few months. For now, you will have to make do. The most significant inaccuracy is that Radio Mutiny was confiscated by the feds, but many stations have sprung up around the country to replace it. Please let this primer encourage you to start your station now, and keep the fire under the FCCs ass to legalize low power FM radio.

We do not have any radio engineers here at Radio Mutiny, but we do have a fully functioning microbroadcasting station. Lots of people have been asking us how to get started, so I have writen this quick description of our basic set up. Keep in mind that our station is by no means the best set up available: it is the best thing that our group of fairly ordinary folks have managed to assemble over the course of a year and a half of confused accumulation.

Before you read further I would like to make two quick observations: If you have read some nonsense somewhere that you can make a radio station out of an old clock radio, some bobby pins and a capacitor or two from radio shack, you can just forget it. You are going to need some money to pull this off. The transmitter and amplifier themselves only add up to around $300, but there are many other expenses and you will need the vast majority of the transmitter associated equiptment before you get started. You will need the following to get started:(this list includes all of the synonyms that people use for these pieces of equiptment, which can lead to some confusion in itself) (I also threw in approximate prices for these things)

exciter/ PLL/ transmitter: $125- $200, depending whether you buy as a kit or preassembled

amp/ amplifier: $100-200, depending on its output and whether it is preassembled

power supply: $60-80

SWR meter / reflectometer / power meter: $60-100

antenna $60- $120 for a commercial one, which I strongly suggest

Dummy Load: $10 for a Berkeley kit which you can use for a few minutes at a time, $30 for a good one

Compressor: $50-$200

Coaxial Cable .60- $1.00 per foot

Cooling fans, connectors, patch cables, and so on: much can be scrounged, but you will spend $50 to $100 before your done.

This list is just the transmitter side of things, I am not even talking about the studio, with a mixer, turntables, cassette decks, a phone line, headphones, mics and so on. These things tend to come for free, because they are ubiquitous consumer electronics which people will donate to you. Beware, though that these things will break and you will need to find some nerd to be part of your project to sit around fixing these things as they constantly conk out.

My second observation is that this technical stuff, difficult as it can be, is by far the easy part of running a pirate station. To pull this off, you need to have endless time, a solid group of committed people who trust each other, a unifying mission for the participants in the project, and a powerful bullshit detector. Obviously one size does not fit all in these more social kinds of challenges, but it is our experience that a tight, well planned, democratic structure is essential. In the future we will put out documents on organization, programming policies and so on to give aspiring stations ideas about how to handle these more challenging questions (perhaps once we have figured it out better for ourselves), but for now we will stick to technical aspects.

This is what we have got:

Exciter / PLL / transmitter: Free Radio Berkeley Phase Locked Loop, 1/2 watt output. Lots of folks in the market for transmitters slag Dunifer and FRB. FRB has certainly had its share of problems: court actions, internal strife, lack of volunteers, and so on, and this has interfered with their ability to reliably put out a good product in the past. They have at times had serious trouble getting parts that they needed from suppliers and sat on peoples money for months at a time. Dunifer is not always great at dealing with the public, and can be hard to reach. He certainly does not have any money to return your phone calls. They have taken some great strides in the past year, and their line of products is always improving. While the assembly and documentation was a bit hellish when we bought our exciter, it has been very reliable and withstood a fair amount of abuse. We do still occasionally get weird hums and howling noises on our broadcasted audio, but I am not sure if the root of our problem is at the transmitter. Another problem we have is some mild frequency drift- occasionally it will float out of tune as it warms up, and will need adjustment. Free Radio Berkeley is well worth supporting with your money, as they are at the frontlines of the Free Radio struggle. One good option is to buy their products from LD Brewer, who retails them and is better set up to provide technical support to customers. Free Radio Berkeley still gets a lot of money when you purchase from Brewer, and it saves Berkeley the frustration of having to answer your dumb questions.

Our back up transmitter is a Panaxis FMX. The circuit board seems better designed for assembly by an amateur- it has fewer clusters of very fine solder traces. It is very easy for blockheads like me to manage to accidentally create a solder bridge between those small traces on the FRB PLL board. The documentation is more clearly written than the Berkeley instructions, though Berkeleys instructions have definitely improved since I had to use them. Incidentally, the main reasin for some of the lack of clarity in the Berkeley product documentation is that they are making constant improvements in transmitter design and have to change their kits frequently as a result of component availability.

Anyway, Panaxis seems to be the transmitter that most people are recommending these days, and I like it, but I do have a few caveats. I personally can not see how Panaxis or FRB are clearly better than one another.

One caveat is that it only puts out about half the wattage of the Berkeley exciter (FMX, 200-300 milliwatts, FRB 500-800 milliwatts. If you are using it standing alone, without an amp, that is a big difference. There also seems to be a proportionately smaller but still significant difference in how they drive an amp. Driving the FRB 20 watt amp, I have gotten as much as 18 watts from the FMX, and 23 watts from the FRB PLL.

The other caution with Panaxis is to read the instructions carefully. They have provided an array of circuit options for their kit having to do with its legal use and what kind of audio input you want. It is not too difficult if you are a bonehead like me to solder in a bunch of extra components and cause the thing to perform poorly. Solder from the instructions, not from the component list!

Everyone is talking about how great the broadcast warehouse and veronica transmitters are- I have no experience with them yet, but I have only heard rave reviews and no complaints yet.

Stereo Vs. Mono. Our transmitter is mono. A stereo generator is around $100, and it is nice to have stereo, but it will effectively reduce your broadcasting power by half, so you will have a dramatically smaller coverage. I prefer to get out further.

Amplifier FRB 20 watt. This amplifier has almost all of its circuitry in a single power module, and requires no tuning. It is an all around great little amp, and I heartily recommend it. The one thing that you should never do is hook up the power backwards. Reverse polarity will instantly irrevocably destroy this amplifier and you will have to buy a new power module (BGY33) which costs about $75. These power modules are sometimes hard to come by. I have waited three months for one when I blew mine up. I think availability is better now, but do yourself a favor and do not hook it up backwards. It is definately a design flaw of the amplifier that it allows you to do this, a polarized connector or a blocking diode should be included, but it is not. The signal that our station puts out has been heard 15 miles away (using a fancy receiving antenna), and covers an area much larger than we really anticipated when we started. The amplifier includes a filter, so you do not need to purchase one.

Another option is the FRB 40 watt amp. It requires a fairly delicate turning procedure for which there are no well written instructions. I have heard that the ones they are selling now have a much simpler circuit, with just two variable capacitors rather than the ten that are in the one that I bought. Obviously, it is more powerful, but I have generally been content with the results of our 20 watt amp. This amplifier needs to be used with a separate filter. You can either use the 9 pole filter kit from FRB for $25, +15 for an enclosure. It hasn not worked well for me- it puts out a lot of heat and decreases the power output significantly. Another filter option is the progressive concepts filter, available through Brewer for around $70.

All amps that I know about need a fan pointed at them to keep them cooled off! Make the air flow through the fins, dissipate the heat. The instructions never seem to mention this, do it anyway. A twelve volt, 4 inch muffin fan from radio shack or scavenged out of an old coputer will do just fine. I aim one at the 12 amp power supply that I use to power everything as well.

A word about wattage: People often ask me how far 20 watts, or a half watt, or a hundred watts can go, and I always answer- who knows? Wattage is a secondary factor in microbroadcasting. The most important factor is whether your broadcasting antenna can "see" the receiving antenna. The higher your antenna is, the more it can see. In the Dunifer microbroadcasting primer, he gives rough approximations of distances that different wattages can reach, but it is important to remember that these are for good tuners that are unobstructed. More power will allow you to penetrate deeper through concrete and steel and wood, into peoples homes and onto their stereos, and will cause more bouncing waves that can bring the signal into places that can not actually "see" the broadcast antenna. Your first priority, though, is to get that antenna high up. Ham stores and radio shack offer antenna poles of various kinds- we have 20 ft of antenna pole and some guy wires. We are fortunate enough to have a location on top of a hill. If I had it to do again, I might try one of those 36 ft telescoping antenna poles from radio shack.

SWR Meter You absolutely need one of these! And do not get a cheap one, or one from radio shack- They do not work on your frequency. LD Brewer and Dunifer sell them. You probably want one with two needles, one for forward power and one for backward power. I had a cheap one that did not work for shit. Dunifer sells a cheap one for $35, I do not know how well it works. The Daiwa 2 needle ones are around $100- they definitely work- you will use it more than you think.

A word about connectors: Nothing will create more misery for you than bad connectors. All your audio will probably go over patch cords with rca phono plugs. Out of the dozens of these that you will be using, 3 or 4 will always be intermittent and you will be jiggling them to make them work. You can tighten them up a bit by squeezing the outside conductor if it is slotted, so it grips the female receptacle better. You can pad the inner conductor with a bit of solder to make it tighter. Weird hums, hisses, whines, or intermittent audio is often caused by these loose connections. A place that I have had some real dumb-ass problems is power connections. I used to have all my power hooked up McGuyver style with alligator clips on bare copper bus bars- I thought: what the hell, as long as the power is getting there, who cares. Problem was, everytime a door slammed shut or a truck went by on the street, these connections would wriggle and the radio would go off for a split second. Now I have a terminal strip with screws and crimped spade connectors- it is much more reliable. Banana pugs that come with the FRB are also very vulnerable- if they are loose, the current can arc from plug to receptacle and eat as much of half of your power in the process. Take a dental pick and spread out the male banana conductor so it takes up more room in the receptacle to remedy this, if you suspect a bad connection. If you can wiggle it, and the power goes on and off, it is too loose.

Coaxial cable: Do not bother with the 58 or 59 cable. Get big fat stuff. Ours is rg8/u bought at a ham store by the foot. You want to keep your coaxial cable as short as possible, but leave a little room so that you can move the transmitter around a little bit if you need to. Measure carefully- it is expensive and you will lose more power by having to stick a connector in line than by having a few spare feet of cable.

Audio feed cable is important too. I have been using an old piece of phone wire to bring the audio signal from the studio to the transmitter, but I am about to change it for shielded cable because it picks up alot of interference from am radio stations.

Antennas: I have had lousy luck with the FRB home made antennas. I have never gotten one to work well. I have only really tried the slim jim. It had a design flaw in that it calls for copper tubing and steel hose clamps. These dissimilar metals corrode quickly when touching and exposed to the elements, eventually leading to a bad connection. Next time, I am going to try the groundplane antenna design. I have tried 3 times to build a slim jim and the swr was always much too high.

I have had much better luck with a commercial antenna. The Comet antenna goes for about $110 and it kicks ass- well built, weather resistant, lots of gain. One caution is that the bolts need to be tight when you put it together- I have seen these poorly assembled and it can fry your transmitter if these are not put together snugly.

Limiters: You are going to ask me- do I really need a limiter? And I am going to tell you- You sure as shit do need a limiter! Limiters basically come in two types: limiters and compressor limiters. In order to understand your absolute need for a limiter, I will have to explain a bit about how FM radio works.

FM stands for frequency modulation. Radio Mutinys frequency is 91.3 Mhz, which means that the distinct thing that makes our station different from all other radio stations in our area is that our signal oscillates at 91.3 million cycles per second. Our nearest neighbors are 90.9 fm and 91.7 FM, .4 Mhz away. The 91.3 is known as our carrier frequency.

On top of the carrier is laid an audio signal. Have you ever seen someone talk into a microphone that is hooked up to an oscilloscope? That sound signal causes your transmitter to radiate slightly faster than 91.3 Mhz, within a few thousand cycles per second of the straight 91.3 carrier signal. Now, your signal is 91.3+ a little bit. The louder it gets, the more the variation. Then the listeners reciever picks it up and subtracts the 91.3, and ends up with: the little bit, the audio signal that you put in. This is all go until you put in a sound that is too loud. If the sound is too loud, your signal will be 91.3 Mhz + a lot! In fact it might be so much that it might start looking to the listeners reciever like 91.7. This is where you start interfering with neighboring radio stations, your station sounds like shit and everyone gets mad at you. You may think that you can keep your levels down manually, but eventually you will realize that it is impossible to always keep your modulation correct and you often can not tell from right where you are- you need outside monitoring ( from a few blocks away, at least) to really know what is going on. Your djs will never truly understand all this and will carelessly leave the levels too high. Just shell out the money for a limiter and your life will be a lot better. A compresser limiter not only keeps ypu from being too loud, but will also keep you from being too soft. It is more expensive, but handy. Mutiny had a really nice behringer compressor that was confiscated by the feds. I just built one of the veronica limiter kits- (~$60)- it was easy to build but I have not had the opportunity to reallly field test it.

Free Radio Berkeley has a real good deal for an on the air quick package. It is $595 for most of what you need- you will also need a dummy load and a tweak stick, and also some Coaxial cable. With FRB, you can not expect a lot of tech support, and it may take a few months before they get your order. Do not freak out, they are not stealing your money and going to Cuba. It just takes time. They respond best to email, or if you catch them on the phone. They do need a little bit of civil pestering at times, but being rude will get you nowhere. They will not return your calls- it is not personal- they can not afford it. They are at This e-mail address is being protected from spam bots, you need JavaScript enabled to view it , or www.freeradio.org, or 1442A Walnut street #406 Berkeley, CA, 94709.

LDBrewer is at 800-886-8023 6610-D Fowler Ave., Tampa, Fl 33617 www.ldbrewer.com

They are very helpful over the phone, and send things out quickly, and keep up their stock. Their on the air quick package is more expensive, but is fully assembled. It includes a panaxis exciter, FRB amp, and a stereo generator. Obviously, it will not go out as far. You will need a lot of other stuff that is not included- an SWR meter, power supply, antenna, dummy load, coaxial cable. That will add up to quite a bit more money than Berkeley, but it will come quickly and they will answer your questions.

Panaxis: pobox 130, Paradise, CA , 95967 916-534-0417

Ramsey:793 Canning Parkway, Victor, NY 14564 716-924-4560

Dunifers primer. Read the whole thing! Twice! Three times. You will understand, eventually. I do not know of anything better, at the moment. You will have many problems along the way and you will hear many contradictory reports about how to do things. You will ignore good advice on occasion and screw things up. At times, you will be able to get advice from no one and you will just have to guess. You will probably blow some of your equiptment up, on occasion, and need to buy new stuff. If this list of disasters has not deterred you, you are ready to take to the airwaves. Good luck. All novice pirates are welcome to call us at Radio Mutiny for free mediocre advice. You can call LDBrewer for free good advice, but I try not to over burden them until I am stumped. Dunifers primer is on the web at www.radio4all.org.

Other microradio resoucres on the web

Just follow links for a few days and you will know where to find what you need.

To really learn more about this topic, go to a college library and read the NAB Engineers Handbook- it is actually much better written than the FCC regulations and so on. I am not saying that this is good toilet reading- it takes concentration and studiousness to get through it. But when you do, many mysterious things will become clear to you.